hero main image

ADVANCED COMPOSITE SYSTEMS AT NONWOVENN

At Nonwovenn we have been developing advanced composite materials for more than two decades. We focus on creating complete products that combine membranes, fibrous media, activated carbon, and functional coatings into systems that are of the highest design quality, technical performance and optimised cost effectiveness.

Our expertise is in designing and integrating the right components to deliver products that meet the highest standards in healthcare, personal protection, industrial, and environmental markets.

Engineered Structures for Every Application

We design bespoke products that achieve specific performance outcomes, including:

01Gas, liquid and vapour adsorption with tailored flow and breakthrough control

02Particle filtration layers that capture fine and ultrafine particles while maintaining breathability

03Electrostatically charged layers that increase particle capture efficiency without raising airflow resistance

04Multifunctional products that combine odour removal, particle capture, and moisture management in one structure

Media and Carbon Integration

At Nonwovenn we bring together a broad range of membranes and advanced textile media to create high performance composite products. Our expertise covers nanofibres, microfibres, monolithic layers, and technical textiles including wovens, knits, and nonwovens, combined with multiple forms of activated carbon. This breadth allows us to design products that meet demanding performance standards across many different markets.

01Nanofibres deliver exceptional particle capture and extended service life

02Microfibres add strength, stability, and graded porosity for airflow and dust holding capacity

03Monolithic layers provide precise permeability and barrier performance in specialised applications

04Activated carbon is applied as fabrics and felts, spheres and granules, fibres, and powders for adsorption and odour control

We use a wide range of consolidation and integration methods including lamination, adhesive bonding through spray or impregnation, thermal bonding, and needlepunch. These processes secure the activated carbon in place to prevent migration and combine it with other functional layers into robust, high performing composites. Our high levels of product design and manufacturing control also allow us to create activated carbon composite laminates that can be laundered multiple times while maintaining their performance.

Advanced Functional Materials

We extend our product offering with next generation functional compositions, including:

01Metal organic frameworks and polymers of intrinsic microporosity for selective adsorption of emerging contaminants

02Catalytic and metallic additives that enhance reactivity, extend product life, and expand contaminant capture ranges

03Surface treatments that tune wettability, chemical resistance, and durability in demanding conditions

These innovations allow us to target challenges such as PFAS capture and multi contaminant control with precision.

Conversion and Forming Expertise

Our composites are designed not only for performance but also for manufacturability. We have extensive experience in converting layered structures into complex geometries, including pleated systems for air filtration. This capability ensures that our products can be delivered in the exact form required, whether as flat panels, three dimensional shapes, or compact filter cartridges.

Driving Innovation

Nonwovenn maintains a strong pipeline of innovation focused on developing products for the next generation of filtration challenges. This includes:

01PFAS remediation using advanced adsorptive and catalytic systems

02Multi pollutant management where gases, vapours, and particles must be controlled simultaneously

03Compact lightweight and scalable designs that balance high performance with competitive cost

Proven Experience

With a history of delivering customised products across healthcare, defence, industrial, and consumer sectors, Nonwovenn has built a reputation as a trusted partner in advanced composites. Our expertise lies in bringing together membranes, fibrous media, activated carbon, and advanced functional materials to create products that deliver performance, reliability, and commercial value.